Home About Us Customer Service Design & Engineering Manufacturing Coatings & Paint Contact Us

It's our state-of-the-art manufacturing...

The best way to produce a high quality product is to use resources in the most efficient manner possible.  Those resources are our people, our time and our equipment.

Our people are fully conversant with the latest techniques in continuous improvement and lean manufacturing.  Like our customers, we use the expertise of our people in quality circles to make our products better and better.

Our people are our most important resource and we make sure we give them the tools to do the job right.  Our 135,000 square foot, three production line facility is configured to produce both low and high volume designs.  Where a person's hands are best for the job, that's what we use.  Where robots can perform better, as in repetitive tasks, we integrate them into the manufacturing process.

For instance, all of the riveting in our sunroofs is performed by robots.  Every   sunroof we build is measured robotically to make sure it's perfect before it's shipped.  What's more, the record of these measurements is stored for tracking and analysis.

We'll have the sunroof there when your Job 1 is coming down the line.  We have the engineering capability for 12 month launch readiness.

Lytle Line C.jpg (69536 bytes)

 

 

 

Robot head C.jpg (78323 bytes)

 

 

To ensure our sunroofs meet both our high quality standards and yours, we test.  Every model we run is tested in a number of ways.
  • Environmentally Resistant.  It must last the life of the vehicle and look good in the process.  Our salt bath is just one of the ways we ensure this.
  • Acoustically.  We test all models in-house in our noise test booth to ensure the quietest possible operation.
  • Component Materials.  All materials are tested for suitability and durability as well as conformance to our high standards.
  • Finally, we innovate.  We are constantly testing and evaluating new materials, assembly methods and equipment to stay on the cutting edge of technology and efficiency.  And to stay ahead of our competition.
 

To us it's not just a sunroof

A Y Manufacturing, Ltd.
5200 Crosswind Drive
Columbus, Ohio 43228
Toll Free: 1-877-236-2043
Main: (614) 870-8711
Fax: (614) 870-8766
Directions to A Y Manufacturing, Ltd